Mixing Process Innovation in New Energy Material Production

As the global energy structure transitions to clean energy, new energy technologies such as solar, wind, and hydrogen energy are developing rapidly. The core of these technologies lies in the development and production of high-performance materials, and vacuum defoaming mixing technology is playing an increasingly important role in new energy material manufacturing.

Mixing Process Challenges in New Energy Materials

New energy materials such as solar cell materials, fuel cell catalysts, and hydrogen storage materials have extremely high requirements for mixing uniformity, dispersion, and bubble content. Traditional mixing methods struggle to meet these strict standards, leading to unstable material performance that affects the efficiency and lifespan of final products.

Main Application Scenarios

• Solar Cell Materials: Uniform mixing of photovoltaic cell slurries and thin-film materials to improve photoelectric conversion efficiency.
• Fuel Cell Catalysts: Highly dispersed mixing of platinum-based and non-platinum-based catalysts to enhance catalytic activity and durability.
• Hydrogen Storage Materials: Uniform mixing of metal hydrides and hydrogen storage composites to optimize hydrogen storage performance.
• Wind Turbine Blade Composites: Defoaming mixing of resin-based composites for large wind turbine blades.
• New Energy Storage Materials: Material development and production for new energy storage technologies such as solid-state batteries and flow batteries.

Technical Advantages and Performance Improvements

Practical Application Cases

A leading solar cell manufacturer successfully increased the mixing uniformity of photovoltaic slurry by 65% and reduced bubble content to below 0.05% by introducing our SC-1000T vacuum defoaming mixer. This improvement enhanced the photoelectric conversion efficiency of solar cells by 2.3 percentage points, significantly improving product competitiveness and market share.

Innovative Solutions for New Energy Material Manufacturing

To meet the special needs of new energy materials, we have developed a series of dedicated vacuum defoaming mixing solutions. These equipment can handle high-viscosity, high-solid-content slurries, ensure uniform dispersion of nanoscale particles, and effectively remove bubbles. The equipment is also equipped with advanced process control systems that monitor and adjust mixing parameters in real-time to ensure production consistency and stability.